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Tesla recalls 20,349 Model 3 and Model Y vehicles for excessive headlight intensity

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Tesla recalls 20,349 Model 3 and Model Y vehicles for excessive headlight intensity

Tesla is recalling 20,349 Model 3 and Model Y vehicles because their low beam headlights exceed the maximum intensity permitted on US roads. The glare could reduce visibility for other drivers, raising crash risk, according to the company’s recall notice. The action follows US regulators’ rejection of Tesla’s claim the defect was inconsequential.

The Recall Scope

The recall covers 1,614 Model 3 vehicles manufactured between July 24, 2017, and December 2, 2023, and 18,735 Model Y vehicles built from February 11, 2020, to December 24, 2023. The headlights, supplied by Marelli Automotive Lighting, exceed permitted intensity in the outer upper‑right and upper‑left areas of the low beam. Tesla stated the noncompliance could reduce visibility for both the driver and other road users, increasing the risk of a crash.

Regulatory Path

Transport Canada first flagged the issue in 2019 when a compliance test found a 2019 Model 3’s low beams failed local standards. Tesla became aware on January 16, 2024, and announced a recall on March 9, 2024, then petitioned the US National Highway Traffic Safety Administration for an exemption, arguing the fault was inconsequential to motor vehicle safety. The NHTSA denied that petition three weeks ago, clearing the way for the current expanded recall.

Additional Vehicles and Remedy

Most vehicles in the new recall were included in the 2024 action, but Tesla added 432 units after discovering that noncompliant headlights continued to be used in service longer than originally thought. The automaker said it is still developing a remedy for the defect. The recall does not yet specify what corrective action will be taken.

What's Next

Tesla has not yet announced a timeline for the headlight fix. It remains unclear whether the remedy will require physical replacement of headlight components or a software‑based adjustment, and additional regulatory reviews may follow.

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Tesla recalls 20,349 Model 3 and Model Y vehicles for excessive headlight intensity